After so many positive responses to my last post, I thought maybe I would share the thing that consumes the most of our resources at the shop with you all in more detail.
Have you ever wondered how this yarn gets out onto the shelf for you to look at?
Have you ever thought, “My golly this is a lot to organize.” when perusing a yarn store’s stock?
Did you know that every single skein you see in the entire store has been touched by at least 3 employees who work there: One who received it, one who labelled it, and one who stocked it. Sometimes more, sometimes less, but we have all touched some of that yarn.

Yarn starts out its life on a sheep. Fast forward a bit: Blah blah spin blah blah wind blah blah ship blah blah arrive. Now it’s at a yarn shop where it looks something like this.
When we get this order, it usually comes in boxes. The order you are looking at is an order from Cascade Yarns, our largest account and one of our favourite companies. We make VERY LARGE orders from them. This is why we do not order your yarn the moment you place a backorder. We tack it onto a regular shipment to save money on shipping, money that we then do not have to charge you. We order from Cascade about every 3-4 weeks, so depending on how close to our ordering time it is you may get your yarn in a few weeks to a little over a month. That’s if they ship it quickly and they don’t have to backorder your yarn to the mill. By the way? This photograph is not the entire order. The entire order filled 15 Boxes that all came up to my waist and were too big for me to encircle with my arms. We like Cascade, yes we do.
After the yarn has arrived, we take the shipping list that they (hopefully, I pray every time because it could not be there..) put in one of the boxes. Guessing which one is part of my fun, especially when there are 15 boxes to choose from. A boy’s gotta have options, ya’ know? The shipping list is a list of everything we ordered and if they shipped it or not and in what quantities. For instance, one line might read: Cascade 220 – Coral….2….0
This means that we ordered 2 bags, but they didn’t ship any. There are a whole slew of reasons why, all of which I have no control over so I don’t worry about them unless somebody asks. After we check the shipping list to make sure that what they sent us is what we ordered and that the missing things, if any, are accounted for we get to start processing the order on the computer.
This is POSIM’s Inventory Analyzer. If we have ordered this yarn before in this colour, it’s very simple you just open a working purchase order, check all the stuff we received, create a processed purchase order, receive all of the yarn electronically, blast off some labels and settle in for a nice session of On Your Ass Time.
If we haven’t carried this yarn or it’s a new colour, you get to create a new Item Card. Frankly, unless it’s a class or a new pastry in the cafe, I hate doing this part. It’s detailed and complicated and I always screw it up unless Hannah is watching me do it which defeats the purpose of having somebody else do it anyway. This screen is what I stare at when you ask me how much of something I have and I don’t know. The window that’s open at the very top is the search I get to play with to see what crazy thing the item card for your yarn got filed under. Sometime in the past, somebody decided to name all the colours of certain yarn lines names that were different from their
official names. This gives me fits and hives every time somebody asks how much of those yarns we have left. Thank god we sold most of them off and don’t want them back, thxvrymch.
I mentioned labels. Ah, yes, the labels. Every time you come in to buy something and I try to scan it before typing in the barcode because the scanner is a fussy snit, think of this. All the yarn on the shelves has a label on it. All of the labels are put on by hand. Try to calculate the hours it takes to do something like this when usually only one person can be spared to be working on it at any given moment. All of the labels are printed on a continuous strip. A strip of one Cascade order is enough to mummify any NBA player AND his best friend PLUS their two “lady companions” if they all stand close enough to each other.
After it’s labelled, the yarn is put on the shelf or into backstock. We have a back room where we keep all of the extra yarn that won’t fit on the shelf. We need more shelves back there. We need more shelves out on the floor too. I think we might have too much yarn.
